Industrial Two Fires Gas Burners for Boiler Heating

Key Features of the Gas Burner

• Compliance and Standards: Designed strictly in accordance with European standards including EN 676 and directives 2006/42/CE, 2006/95/CE, 97/23/CE, and 2004/108/CE. This rigorous adherence ensures exceptional safety benchmarks, providing facility operators with absolute confidence in continuous, heavy-duty thermal applications.

• Efficient Operation: Offers superior ventilation efficiency while maintaining remarkably low electrical power consumption. The precisely balanced fan impeller reduces mechanical vibration, resulting in a quiet performance characterized by a steady, low-frequency hum that minimizes noise pollution on the factory floor.

• User-Friendly Maintenance: The burner’s internal stirring mechanism can be entirely removed without detaching the main unit from the boiler. This intelligent mechanical layout drastically reduces maintenance downtime, allowing technicians to inspect and clean critical combustion components in minutes rather than hours.

• Safety and Sealing: Valve tightness is rigorously tested following EN 676 standards. Operators can physically hear the reassuring, crisp click of the solenoid valves engaging, confirming that the gas flow is securely managed and operational safety is never compromised.

• Versatile Installation & Boiler Compatibility: Equipped with a 4-hole mounting flange, a 7-pin connector, one flange plate, and a dense gasket. The geometric design perfectly matches both fire-tube and water-tube boiler structures. Furthermore, the gas outlet pipe can be oriented either upwards or downwards, preventing thermal stress on connections and ensuring long-term flame stability across various spatial constraints.

• Robust Construction: Features include a heavy-duty air intake with a precisely machined butterfly valve for exact combustion air regulation. The sliding boiler flange is engineered to be compatible with various boiler head profiles, while the integrated gas pressure control maintains a steady fuel delivery even during fluctuating supply conditions.

• Advanced Gas Supply Components: The main gas pipe (7E type) integrates a solenoid-operated operating and safety valve, a minimum pressure switch, a pressure regulator, and a high-capacity gas filter. This comprehensive assembly ensures reliable, uninterrupted gas flow management, protecting the combustion chamber from particulate ingress and pressure drops.

• Comprehensive Monitoring and Dynamic Load Adaptability: Includes a sensitive air pressure switch and a 7-pin connector supporting power supply and thermostat connections. A secondary 4-pin connector manages electrodes and power modulation. This setup supports a wide turndown ratio and multi-stage fire control, perfectly adapting to complex industrial thermal loads—from steady continuous running to intermittent batch processing.

• Predefined Electrical Interfaces: Provision for microammeter placement on the ionization coil allows for precise diagnostic readouts. The power equipment features stepped power control, enabling highly adaptable burner operation that responds instantly to the thermal demands of the connected system.

Technical Specifications

Understanding the exact thermal and electrical parameters of your combustion equipment is critical for sizing and system integration. The following specifications detail the operational boundaries and output capabilities of this industrial gas burner. Engineered for two-stage functionality, it utilizes an electronic cam for airflow regulation, ensuring that the fuel-to-air mixture remains optimal across the entire firing range. The unit features reliable ionization electrode flame detection and utilizes LME22 equipment for precise sequence control. With a solid IP 40 protection class, the internal electrical components are well-shielded against solid foreign objects, ensuring durability in demanding industrial environments. The 30 kg weight (with packaging) reflects the dense, durable materials used in its construction, from the robust fan motor to the heavy-gauge metal housing.

Standard Accessories

The product includes the following standard accessories, carefully selected to ensure a secure and immediate installation process. Every burner system undergoes rigorous real-world ignition and run-time simulation testing at the factory before being packaged. This strict quality control guarantees that when you unbox the unit and its accompanying hardware, you experience a true plug-and-play installation with exceptionally low failure rates.

• Burner mounting flanges: 2 pieces (Heavy-duty cast construction to resist thermal warping)

• Insulating gasket: 1 piece (High-density fibrous material preventing heat transfer to the boiler exterior)

• Column bolts: 4 pieces, size M12 (Precision-threaded for secure anchoring against operational vibrations)

• Hex nuts: 4 pieces, size M12 (Industrial-grade steel for maximum torque retention)

• Flat washers: 4 pieces, diameter Ø12 mm (Evenly distributes clamping force to protect flange surfaces)

Emission Classification Standards

Meeting strict environmental regulations is a primary concern for modern industrial facilities. This burner utilizes advanced air-fuel ratio control and electronic cam technology to deeply optimize combustion efficiency. The result is a highly stable, clean blue flame that effectively minimizes unburned hydrocarbons and nitrogen oxides. By achieving these Low-NOx performance metrics, facilities can easily comply with stringent local and international environmental emission permits without sacrificing thermal output.

Methane Emission Classification

Methane emissions comply with the EN 676 standard and are classified by milligrams per kilowatt-hour as follows, ensuring that the exhaust gases remain well within safe environmental limits:

• Level 1: ≤ 170 mg/kWh

• Level 2: ≤ 120 mg/kWh

• Level 3: ≤ 80 mg/kWh

Propane Emission Classification

Propane emissions comply with the EN 676 standard and are classified by milligrams per kilowatt-hour as follows, providing a clear benchmark for clean propane combustion:

• Level 1: ≤ 230 mg/kWh

• Level 2: ≤ 180 mg/kWh

• Level 3: ≤ 140 mg/kWh

Components of Gas Burners

The structural integrity and operational reliability of our thermal systems rely on the precise engineering of every individual part. Each component is manufactured to withstand the intense heat, continuous vibration, and demanding duty cycles typical of industrial environments.

• Burner Head: Engineered for optimal gas dispersion and flame shaping.

• Flame Rod: Provides instantaneous ionization feedback to the control unit.

• Burner Fixing Flange: Ensures a rigid, vibration-free connection to the boiler plate.

• Head Adjustment Device: Allows for fine-tuning of the combustion geometry during commissioning.

• Screw: High-tensile fasteners securing critical internal assemblies.

• Gas Valve Connection Flange: Creates a leak-proof seal between the main supply and the burner body.

• Distribution Box: A rugged enclosure protecting sensitive electrical connections from dust and moisture.

• Motor: A thermally protected, continuous-duty drive unit powering the ventilation fan.

• Air Conditioning Throttle Motor
  Instantly adjusts the air damper based on the electronic cam's signals.

• Air Pressure Switch: Continuously monitors ventilation flow, instantly halting operation if airflow drops.

Our high-efficiency two-stage gas burner delivers performance comparable to the BALTUR TBG35P. This industrial burner achieves precise flame control under a wide range of industrial conditions. Because of its modular component design, it is highly suitable for non-standard customization and retrofit projects, allowing for the seamless upgrade of aging boiler systems with modern, safe gas pipeline interlocks. As a manufacturer offering comprehensive services from sales to installation and maintenance, we bring extensive expertise across various industrial heating systems, including steel and non-ferrous metal kilns, automotive coating ovens, glass furnaces, and exhaust gas incineration systems. Our full-lifecycle support covers everything from initial thermal load analysis and overseas site commissioning to operator training and lifetime spare parts supply. Choose our burner for a reliable, efficient, and environmentally friendly heating solution.

While domestic users often search for how to clean gas stove burners, industrial facility managers require robust, easily accessible combustion heads like ours, which minimize manual scrubbing and simplify routine maintenance protocols, ensuring your production lines remain active and profitable.