Operation: Two Stage Fire
Power (kw) Min/Max: 80-410
| Quantity: | |
|---|---|
This boiler burner is a high-efficiency two-stage gas burner specifically designed for methane and propane applications, with a maximum thermal output of 410 kW and a minimum thermal output of 80 kW. Its two-stage operation mode allows precise flame control and efficient combustion under various industrial conditions.
Additionally, this industrial gas burner is equipped with a reliable ionization electrode flame detection system and features an IP40 protection rating, ensuring safe and stable operation in harsh environments. It supports both 50 Hz and 60 Hz power supplies, has low power consumption, and is compatible with various electrical standards.
Moreover, this burner complies with international emission standards, offering low gas emissions and optimized fuel consumption. With its robust design and electronic cam air flow regulation, this boiler burner is an ideal choice for industrial heating processes requiring stable and efficient heat delivery.
Compliance and Standards: Designed in accordance with European standards including EN 676 and directives 2006/42/CE, 2006/95/CE, 97/23/CE, and 2004/108/CE, ensuring high safety and quality benchmarks.
Efficient Operation: Offers high ventilation efficiency while maintaining low electrical power consumption and reduced noise levels for quiet performance.
User-Friendly Maintenance: The burner’s stirring mechanism can be removed without detaching the burner from the boiler, simplifying maintenance procedures.
Safety and Sealing: Valve tightness is rigorously tested following EN 676 standards to guarantee operational safety.
Versatile Installation: Equipped with a 4-hole mounting flange, a 7-pin connector, one flange plate, and a gasket, all designed to securely attach the burner to the boiler. The gas outlet pipe can be oriented either upwards or downwards to suit installation needs.
Robust Construction: Features include an air intake with a butterfly valve for precise combustion air regulation, a sliding boiler flange compatible with various boiler head profiles, and integrated gas pressure control.
Advanced Gas Supply Components: The main gas pipe (7E type) integrates a solenoid-operated operating and safety valve, a minimum pressure switch, a pressure regulator, and a gas filter for reliable and safe gas flow management.
Comprehensive Monitoring and Control: Includes an air pressure switch and a 7-pin connector that supports power supply and thermostat connections, as well as a 4-pin connector for secondary electrodes and power modulation controls.
Predefined Electrical Interfaces: Provision for microammeter placement on the ionization coil and power equipment with stepped power control for precise and adaptable burner operation.
| Parameter | Unit | Value |
|---|---|---|
| Max methane heat output | kW | 410 |
| Min methane heat output | kW | 80 |
| Methane emission class | mg/kWh | Class 3 |
| Function | Two-stage | |
| 50 Hz methane transformer | 26 kV - 40 mA - 230/240 V | |
| 60 Hz methane transformer | 26 kV - 40 mA - 220/230 V | |
| Max methane heat flow | Std m³/h | 43 |
| Min methane heat flow | Std m³/h | 8 |
| Max methane pressure | hPa (mbar) | 360 |
| Min methane pressure | hPa (mbar) | 13 |
| Max propane heat output | kW | 410 |
| Min propane heat output | kW | 80 |
| Max propane heat flow | Std m³/h | 17 |
| Min propane heat flow | Std m³/h | 3 |
| Max propane pressure | hPa (mbar) | 360 |
| Min propane pressure | hPa (mbar) | 30 |
| 50 Hz fan motor power | kW | 0.37 |
| 60 Hz fan motor power | kW | 0.37 |
| Power consumption at 50 Hz | kW | 0.59 |
| Power consumption at 60 Hz | kW | 0.55 |
| Power supply at 50 Hz | 1N~ 230 V ± 10% | |
| Power supply at 60 Hz | 1N~ 220 V ± 10% | |
| Protection class | IP 40 | |
| Flame detection | Ionization electrode | |
| Equipment | LME22.. | |
| Airflow regulation | Electronic cam | |
| Sound pressure** | dBA | 77 |
| Sound power*** | dBA | 88 |
| Weight with packaging | kg | 30 |
Industrial gas burners play a vital role in providing efficient and controlled energy across a wide range of sectors. These burners are essential components in boiler systems, including both fire-tube and water-tube boilers, supplying the necessary heat for industrial hot water and steam generation. Commonly referred to as boiler gas burners, they are extensively used in industries such as oil and gas, paper manufacturing, food processing, and building heating systems.
In metalworking and casting industries, industrial gas burners ensure precise temperature control for melting and heat treatment processes, contributing to high-quality outputs. These burners enable consistent and accurate heating, which is critical for achieving desired metal properties.
The mineral industry—including ceramics, cement, and glass manufacturing—relies heavily on industrial gas burners. They provide uniform heat distribution essential for producing consistent and high-quality materials in kilns and furnaces.
Industrial gas burners are integral to drying operations within the food and chemical industries. Their ability to maintain precise temperature control helps reduce moisture content efficiently while preventing contamination during drying.
In refineries and petrochemical facilities, specialized industrial gas burners power fire heaters and furnaces, delivering reliable and controlled heat required for refining processes and chemical reactions.
Boiler gas burners are widely used in power plants to enhance combustion efficiency, supporting steam generation and ultimately improving overall power production performance.
Industrial gas burners provide the intense heat necessary for cement kiln combustion and asphalt heating, playing a key role in the production and application of construction materials.
In agriculture, gas burners are used for greenhouse heating and feed drying, supplying consistent thermal energy that supports plant growth and feed processing.
Industrial gas burners also serve in laboratory environments for high-temperature experiments and in commercial and residential heating systems, appreciated for their efficiency, stability, and environmental benefits.
The product includes the following standard accessories:
Burner mounting flanges: 2 pieces
Insulating gasket: 1 piece
Column bolts: 4 pieces, size M12
Hex nuts: 4 pieces, size M12
Flat washers: 4 pieces, diameter Ø12 mm
Methane emissions comply with the EN 676 standard and are classified by milligrams per kilowatt-hour as follows:
Level 1: ≤ 170 mg/kWh
Level 2: ≤ 120 mg/kWh
Level 3: ≤ 80 mg/kWh
Propane emissions comply with the EN 676 standard and are classified by milligrams per kilowatt-hour as follows:
Level 1: ≤ 230 mg/kWh
Level 2: ≤ 180 mg/kWh
Level 3: ≤ 140 mg/kWh
Burner Head
Flame Rod
Burner Fixing Flange
Head Adjustment Device
Screw
Gas Valve Connection Flange
Distribution Box
Motor
Air Conditioning Throttle Motor
Air Pressure Switch
Our high-efficiency two-stage gas burner delivers performance comparable to the BALTUR TBG35P. This industrial burner achieves precise flame control under a wide range of industrial conditions. As a manufacturer offering comprehensive services from sales to installation and maintenance, we bring extensive expertise across various industrial heating systems, including steel and non-ferrous metal kilns, automotive coating ovens, glass furnaces, and exhaust gas incineration systems. Choose our burner for a reliable, efficient, and environmentally friendly heating solution.
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